Electrical appliance solutions play a critical role in a sector where reliability is everything. Plugs, switches, push buttons, modular mechanisms, and protection devices such as MCBs, RCBs, and RCBOs require absolute precision, as any failure can compromise electrical safety.
That is why manufacturers need partners with real experience, capable of designing solutions that guarantee reliability, productivity, and traceability. At Mondragon Assembly, we have decades of experience working in this sector, a track record that allows us to offer industrial electrical solutions with a high level of automation, technical support, and product knowledge. Our catalog includes machines and automatic lines used by leading brands around the world.
Electrical appliances have been part of our DNA for decades, so we have accompanied the sector through each stage of its evolution:
From semi-automatic lines to fully automated and robotized electrical appliance solutions.
From medium-scale production to high-speed lines for global markets.
From classic mechanisms to devices with integrated electronics.
This track record has given us an in-depth understanding of tolerances, materials, assembly processes, and regulations. As a result, we have established ourselves as a reliable technology partner for manufacturers of plugs, switches, MCBs, RCBs, and other devices.
For 50 years, we have developed machines capable of producing up to 3,000 parts per hour, providing industrial equipment solutions that stand out for their performance and stability.
We don’t just have experience: we have a fully integrated working model that allows us to control every phase of the project without relying on third parties.
This translates into greater reliability, less uncertainty, and better results.
We have:
9 subsidiaries (9 service and 6 production) with international management capabilities
Multidisciplinary teams and standardized methodologies
Audited and digitized project management
In-house mechanical and electrical engineering
In-house manufacturing, pre-assembly, and assembly teams
In-house teams dedicated to component feeding
Specialists in software, artificial vision, and traceability
Service team to address any needs that may arise during the machine’s service life
Laboratory and test benches for validations
We work alongside leading international manufacturers. As proof of this, repeat projects and the installation of lines in multiple countries confirm the trust placed in us and our electrical appliance solutions.
Know-how based on thousands of project hours
Each project has allowed us to learn and improve. Today we have solid experience in:
High-speed component feeding
High-precision parts handling
Specific processes for electrical protection devices
Solutions tailored to each customer
Every project is unique. We tailor our electrical appliance solutions according to:
Product design
Production volume
Level of automation
Available floor space
Internal customer requirements
Continuous innovation
We integrate technologies that deliver real value:
Advanced artificial vision
Digitization and traceability
Final packaging systems
MADI, our proprietary control and monitoring system
Most common types of projects
We develop industrial electrical solutions, such as:
Assembly machines for electrical mechanism subassemblies
Final assembly, customization, and packaging lines
Machines and lines for MCBs, RCBs, and other protection devices
Relay assembly lines
Lines for industrial accessories (emergency buttons, push buttons, etc.)
Solutions for control and safety devices
At Mondragon Assembly, we offer solutions for electrical appliance based on comprehensive support covering the entire project cycle. Our process, audited under the ISO 9001 standard, guarantees quality, standardization, traceability, and continuous improvement at every stage, enabling us to offer automatic lines and turnkey machines that provide continuity and reliability to manufacturers.
We define all technical requirements together with the customer from the very beginning to ensure a solid foundation with no uncertainties.
We produce all equipment under strict quality standards and with continuous communication on the project’s status.
We integrate mechanics, electricity, and automation, ensuring a verified assembly ready for testing.
We develop and validate secure, stable, and easy‑to‑operate software that enables complete control of the equipment.
We verify full compliance with specifications both at our facilities and at the customer’s site before closing the project.
We support the customer with maintenance, assistance, and updates to ensure performance and continuity.
In short, this complete workflow (engineering, manufacturing, assembly, software, FAT/SAT, and after‑sales support) reflects our commitment to quality and to the success of every customer. Our ISO 9001 certification is not just a seal, but a way of working: rigorous, transparent, and focused on delivering reliable, high value‑added solutions for electrical switchgear.
Customer: European leader in electrical mechanisms
Challenge:
Designing the product and the machine simultaneously
Limited space on the production floor
Need to add new references in the future
Solution:
Flexible project management (MAPEX)
Set of 4 rotary tables connected by conveyors
Addition of new references 4 years later, thanks to the initial design and the Service team
Results:
Reduced time‑to‑market by developing the product and the line in parallel
Integration of new products 3 years later without complex redesigns
Comprehensive support throughout the machine’s lifecycle: spare parts, training, maintenance, and new references
